Pipe Lining for Industrial Companies

When faced with deteriorating or damaged pipes in industrial companies, manufacturing and production – relining the pipes is a cost-effective and efficient solution that offers a lifespan comparable to a new installation. Companies should consider pipe lining as a viable alternative to pipe replacement for several reasons, and Gemini can help guide you.

Pipe lining is the cost-effective and efficient repiping solution for industrial companies – extending the lifespan of existing pipes and minimizing service disruptions.

Industrial companies should consider pipe lining instead of pipe replacement for several reasons:

Cost Savings

Pipe lining typically offers significant cost savings compared to complete pipe replacement. The cost of excavating, removing, and replacing pipelines in industrial settings can be substantial, considering the size and complexity of the systems. Pipe lining eliminates the need for extensive excavation and replacement, resulting in substantial cost reductions for the company.

Improved Pipeline Integrity

Pipe lining reinforces and strengthens the existing pipeline, improving its integrity and resistance to corrosion, leaks, and other forms of damage. The lining material can provide enhanced resistance to chemical corrosion and abrasion, improving the durability of the pipeline system. This enhanced integrity helps maintain reliable and safe operations for the industrial company.

Minimal Production Disruption

Pipe lining allows for in-place rehabilitation of pipelines, minimizing disruptions to industrial operations. Traditional pipe replacement often involves shutting down production, rerouting pipelines, and potentially interrupting manufacturing processes. In contrast, pipe lining can be performed with minimal disruption, enabling continuous production and reducing revenue losses.

Regulatory Compliance

Pipe lining can help industrial companies meet regulatory requirements for pipeline integrity and environmental protection. By proactively addressing pipeline issues through lining, companies can demonstrate compliance with safety regulations and environmental standards. This reduces the risk of penalties and ensures the company’s operations align with industry regulations.

Shorter Project Timelines

Pipe lining projects typically have shorter implementation timelines compared to pipe replacement. This expedited process allows industrial companies to quickly address pipeline integrity issues and resume operations more rapidly. With shorter project durations, the company can optimize productivity and reduce potential revenue losses associated with extended downtime.

Technological Advancements

The field of pipe lining has seen significant technological advancements in recent years, providing innovative solutions for industrial companies. Advanced lining materials, such as epoxy-based or cured-in-place liners, offer improved performance, durability, and resistance to harsh operating conditions. These advancements allow companies to benefit from the latest technologies and materials in pipeline rehabilitation.

Extended Asset Lifespan

Pipe lining can extend the lifespan of existing pipelines. By applying a new lining, the integrity of the pipes is restored, preventing further deterioration and minimizing the risk of leaks or failures. This extends the useful life of the pipelines, delaying the need for extensive replacements and providing long-term cost savings for the company.

Expertise and Industry Support

Pipe lining projects often require specialized expertise and industry support. Numerous companies and professionals specialize in pipeline rehabilitation and offer comprehensive services tailored to industrial applications. Partnering with experienced experts ensures that the pipe lining process is performed efficiently, accurately, and in compliance with industry standards. Gemini can vet contractors and guide you to qualified contractors with specific expertise in your project needs.

Lessen Environmental Impact

Pipe lining offers environmental benefits compared to pipe replacement. It reduces the amount of construction waste generated from excavation and pipe disposal, minimizing the impact on landfills and reducing resource consumption. Additionally, pipe lining reduces the disturbance to natural habitats and ecosystems, promoting environmental stewardship.

oil and gas pipe lining photo

Considering these advantages, pipe lining provides industrial companies with a cost-effective, environmentally friendly, and minimally disruptive solution for maintaining and rehabilitating their pipeline infrastructure. By choosing pipe lining instead of pipe replacement, companies can optimize production, extend the life of their assets, ensure the integrity of their pipeline systems, and minimize costs and operational disruptions.

If your company is planning an expensive pipe project, there are several important factors to consider: 

Pipeline Material Compatibility: Ensure that the selected lining product is compatible with the material of the existing pipelines. Different lining materials are designed for specific pipeline materials such as steel, cast iron, concrete, or PVC. Verify that the lining product can adhere effectively and provide a durable solution for the specific pipeline material in question.

Longevity and Warranty: Consider the expected longevity of the lining product and the warranty provided by the manufacturer. Evaluate the durability and lifespan of the lining material to ensure its suitability for the intended industrial application. A reliable warranty provides assurance of the product’s quality and performance over a specified period.

Operating Conditions: Consider the operating conditions of the pipelines, including temperature, pressure, and the type of fluid being transported. Some lining products may have limitations regarding temperature or pressure ratings. Ensure that the chosen lining product can withstand the expected operating conditions without compromising its performance or integrity.

Installation Method and Equipment: Evaluate the installation method and equipment required for the lining product. Some lining systems may necessitate specialized equipment or specific installation techniques. Consider the availability of the required equipment and the expertise of the installation team. Choose a lining product that aligns with the available resources and capabilities of the company or its contractors.

Corrosion Resistance: Evaluate the corrosion resistance properties of the lining product. Corrosion is a significant concern in many industrial pipeline systems, especially those handling corrosive fluids or operating in harsh environments. Select a lining product that offers excellent corrosion resistance to protect the pipelines and extend their lifespan.

Performance Testing and Research: Review performance testing and research data related to the lining product. Look for independent studies, field trials, or case studies that demonstrate the effectiveness and durability of the lining material in similar industrial applications. Consider the product’s track record and any evidence of successful implementation in comparable projects.

Chemical Compatibility: Determine the chemical compatibility of the lining product with the fluids being transported through the pipelines. Different fluids may have varying chemical compositions, which can potentially interact with the lining material. Verify that the chosen lining product is resistant to the specific chemicals present in the fluid to prevent degradation or failure.

Regulatory Compliance: Ensure that the selected lining product complies with relevant industry standards, codes, and regulations. Industrial pipelines are subject to stringent regulations regarding safety, integrity, and environmental protection. Verify if the lining product meets these regulatory requirements to ensure compliance and mitigate potential risks.

Temperature Resistance: Assess the temperature resistance properties of the lining product. Industrial processes often involve high or low temperatures that can affect the performance and integrity of the lining material. Ensure that the chosen lining product can withstand the expected temperature range without compromising its structural or chemical properties.

Manufacturer Reputation and Support: Assess the reputation and experience of the manufacturer or supplier of the lining product. Research the manufacturer’s history, customer feedback, and references to gauge their reliability and support. A reputable manufacturer with a proven track record can provide ongoing support, technical expertise, and assistance throughout the project and the lifecycle of the pipelines.

Abrasion Resistance: Evaluate the abrasion resistance properties of the lining product. In industrial pipelines where abrasive particles, solids, or slurries may be present, it is crucial to choose a lining product that can withstand abrasion and prevent erosion of the lining material.

Cost and Value: Evaluate the cost-effectiveness and value for money of the lining product. Consider the initial installation costs, as well as long-term maintenance and lifecycle costs. Compare the pricing of different lining products and weigh them against their performance, longevity, and overall value provided to the company.

I worked with Gemini for the last year after the HOA I manage hired them to consult on a large cast iron pipe rehab project. They are very professional and easy to work with. Sean helped with complicated issues and helped with common-sense solutions.

Mike Silcox

Property Manager